​Allen Bai
allenbai9@gmail.com

Highlights of Qualifications
  • Pursuing a Bachelor of Technology, Automotive Vehicle Technology Degree.
  • Extensive experience in VARTM (Vacuum assisted Resin Transform Molding) Manufacturing and tooling design through Co-op work placement.
  • Manufacturing laboratory experience drafting, designing and modeling with CAD.
  • Production knowledge in machining, 3D printing and carbon fiber, fiberglass composites.
  • Engineering courses completed in design and mechanics.
Education
Bachelor of Technology, Automotive Vehicle Technology (Co-op)
McMaster University, Hamilton, ON                                                     Graduating Dec. 2020
  • Currently in level two of an integrated four-year joint technology and management program with McMaster University and Mohawk College.
  • Multi-disciplinary focus including design, operation, and manufacturing of engines and vehicles.
Real-estate as a professional career (OREA)                                                Graduating Dec.2018
Projects
  • Carbon Fiber Composite Vehicle undertray:
       Designed, engineered and manufactured front and rear under-tray for an advanced experimental series-parallel hybrid vehicle to protect         core components and improve aerodynamic efficiency. Designed in advanced CAD software (NX) with perfect fitment of vehicle and                 aesthetical looks. Utilizing FEA Software to simulate failure splinter patterns and CFD software to simulate airflow improvement.
  • Pre-Preg / VARTM Composites:  Manufactured panels, sandwiched panels, vacuum bagged and autoclave cured.
  • Composite Tooling Design: Engineered Composite tooling for manufacture.
  • Employee efficiency grading software: Collects and analyze employees working hours.
  • Carbon Fiber Composite Air ducts: Designed, Engineered and manufactured air ducts with complex geometry for rear vehicle radiator. Utilizing CFD software to insure airflow efficiency.
  • 3D Modeling Design: Designed and Manufactured 1:3 RC car with carbon fiber chassis and 3d printer carbon fiber parts with double-A wishbone suspension and carbon fiber aerodynamics package.
Relevant Experience
RAMPF Composites Solutions (4 Month Co-op)                                           2017 Summmer
  • Designed and engineered composite tooling
  • Metal to composite tooling conversion
  • Composite to metal tooling conversion
  • Prepared Engineering documents
  • Designed and manufactured an abrasion test machine to reduce testing and quality control cost.
 
McMaster EcoCAR3 (Design and prototyping)                                                   2016-Present
  • Designed and manufactured components for a student developed 600HP(Electric + Ethanol) Parallel hybrid race car(Based on Camaro).
  • Design of carbon fiber under tray and air inlet ducts.
 
Safeway Auto Services (Automobile servicing, repairing and tune ups)      2014-2015
  • Serviced automobiles for oil change, tire changing.
  • Repaired body panel damages, replaced structural damages of components such as suspension sub-assembly, wheel hub assembly.
  • ECU Re-map tune ups, coil over upgrades, forged internal upgrades.
Skills
Software
  • MS Word, Excel, PowerPoint (Advanced)
  • SolidWorks (Extremely Proficient)
  • Siemens NX (Extremely Proficient)
  • CATIA V5
  • AutoCAD (Proficient)
  • C++, Visual Basic, Python (Medium level)
Manufacturing
  • Pre-Preg Composites
  • CNC Programming (Extensive experience on 3D CNC routers and entry level understanding of CNC milling machines)
  • VARTM ( Vacuum Assisted Resin Transfer Molding)
  • Plastic welding
  • Manual lathe with DRO
  • Composite mold preparing and repairs. ( Experience with Aluminum, MDF wood, composite, Tooling board molds)
  • 3D printing (ABS, PLA, Carbon Fiber Nylon)
Engineering
  • 2D Design
  • 3D Design
  • Dynamic, Static mechanical simulation
  • Fluids Simulation
  • Non-Linear Composite simulation
Laboratory
  • Utilizing Universal testing machine to test tensile, 3 point bending and lap shear performance of carbon composite coupons.
  • Basic electronic circuit building, soldering PCB components
Extracurricular Activities
  • Composite Sub-team lead, McMaster EcoCAR3 Racing Team.
  • CADS (Canadian Association of Disabled Skiing), Volunteer, Instructor.
Awards
  • McMaster Entrance Award $500                                                          2016
  • Ontario Scholar                                                                                      2016
  • Toronto Science Fair Grade 12, Gold medal                                        2015
(360 Degree Ultrasonic sensor obstacle detection with computer visual and audio feedback)